 |
 |
Instructions for the
AutoLab ATL-1000 #4210
and the
AutoLab ATL 1500 #42283. Installation instructions
Note: All instructions apply to both the ATL-1000 and ATL-1500, except where specifically noted. Only process programming differs between the two versions of the AutoLab processor.
Index
3. Installation instructions
3.1 Placement of processor
3.2 Drain connection
3.3 Water inlet connections
3.4 Electrical connection
3.5 Leveling the processor
3.6 Installation check list
3.1 Placement of processor
Place the ATL-1500 on the surface chosen for it (see pre-installation considerations in Section 2). The surface chosen should be as close to level as possible. The final level of the unit will be checked in Section 3.5. Failure to properly level the processor will result in poor processing.
3.2 Drain connection
The ATL-1500 is shipped with two drain hoses installed. They are 39" (100cm) long and .86" (22mm) in diameter. The hose indicated with a blue sticker next to it is for all water drained from the processor. This includes water used during rinse steps as well as water drained from the tempering bath. The hose indicated with the yellow sticker is for draining used chemicals from the processes. Each
of these hoses must be routed to drains or canisters lower than the bottom of the ATL-1500 processor. (See Environmental Warning below.) It is important that the ends of both drain hoses not be submersed in the drained liquid. This prevents siphoning and possible damage to the processor.
If canisters are used, they must have sufficient capacity to hold the amount of effluent that will be drained (JOBO 15-Liter Bottle #3385). The largest amount of rinse water drained by one process is 3.7 gallons (14 liters). The largest amount of chemicals drained by a single process is 1.0 gallons (4.0 liters).
NOTE: Blocking the hoses in any way could cause serious damage to the ATL-1500 processor. Be sure to place the hoses where nothing could be placed on top of them. It is also important that the ends of the hoses not be submersed in liquid to prevent siphoning.
Environmental Warning: Caution should be exercised when placing used photo chemistry down the drain. Local governmental regulations may limit your right to place certain chemicals into the sewage system of your facility. Because ordinances vary from region to region, please check with local governmental authorities for more information.
Using the Chemical Separator #4220
The Chemical Separator #4220 allows you to collect used chemistry by separating acid and alkaline solutions. Place the Separator on top of the collection containers. Guide the three air hoses (S1) from the separator to the back of the ATL-1500. Unscrew the nut-ring band (P1) and remove plug (P2).
Push nut-ring band (P1) and washer (P3) on to hoses (S1) (in that order). Attach the hoses (S1) to their designated separator connectors (P4) and tighten the nut-ring band (P1). Set the switch to "A" when processing C-41, black & white, RA-4, or EP-2. Set the switch to "B" when processing E-6.
All the chemicals involved in developing (i.e. developer, first developer, color developer, and reversal) are routed into one container, and all the chemicals involved in stopping development or in retaining permanence (i.e. bleach, stop, fix, bleach-fix, and conditioner) are routed into another container. It is possible to reclaim developer for C-41 and black & white for reuse. In addition, it makes disposal of chemicals more simple, less costly, and easier to neutralize for regions where EPA regulations are strict.
Note: When using the separator with E-6 3-bath chemicals, an air hose must be repositioned in the ATL-1500. Please refer to the instructions included with the Separator for information on this procedure.
3.3 Water inlet connections
Connection to permanent water source
The ATL-1500 comes with a ¾" high-pressure hose to connect the water to the processor. In order to connect this hose the cap C2 must be removed from the water input connection on the back of the processor. (The diagram indicates that cap C1 needs to be in place. If the processor has never been connected to a portable water source, it should already be installed). This cap C2 should be kept because it is needed if the processor will ever be connected to the optional External Water Pump #4212. The hose has a 90° end and a straight end. The straight end of the hose should be attached to the processor on the solenoid where you removed the cap. The 90° end should be attached to a brass adapter (included) and the brass adapter then connected to the water supply.
When making the connections, make sure they are all "snug." Do not over-tighten the hose connections. Using Teflon tape, which is readily available at hardware stores, will help eliminate leaks. Once the connections are properly tightened and tested to insure there are no leaks, set the tempered water supply to within ± 0.5° C (0.9° F) of the process temperature.
Note: Depending on the condition of the tap water in your area, consider installing a water filtration device like that included with Water Mixing Panel III #4236. Particulate matter in the rinse water can damage your film.
Connection to a portable water source
Note: As of 1/1/2005 the #4212 External Pump is no longer available. The following information is for reference only.If you want to take your new AutoLab "on the road" you'll need to purchase a few other items: the External Water Pump #4212, the Submersible Water Heater #4216, and two 15-Liter Bottles #3384/5. The pump is plugged into the processor at P1 and placed into a container of water. The ATL-1500 automatically draws water via the pump at any processing step that requires water. (You must manually fill the water bath with water when using the portable setup.) For color film processing use the Submersible Water Heater #4216. The heater will heat the water in the container to 38.0ºC. To connect the pump to your AutoLab follow these steps:
- Plug the electrical connector from the pump into the ATL-1500 processor at connector P1.
- Remove the cap from the hose connection C1.
- Attach the pump hose at connector C1.
- Place the cap over the ¾" solenoid valve connection C2. The ATL-1500 is shipped with this cap in place, but it may have been removed if the processor has been used with a permanent water source instead of the external pump.
- Manually fill the tempering bath with water to the level line on the inner, back wall of the processing trough (see illustration below section 3.5 ).
- Place the pump into a container with the proper amount of tempered water. The pump and water heater should lie on the bottom of the container horizontally. (See specific processes in section 9 for required rinse water amounts.)
3.4 Electrical connection
Observe ALL National and local Electrical Codes & Ordinances
Connection to A.C. Power
Your AutoLab must be connected to a ground-fault circuit interrupter (GFCI) protected outlet capable of bearing 10 amps. (Any appliance that is either using or near a water supply should be connected to a GFCI-protected circuit.) If you do not have a GFCI-protected circuit, please contact a licensed electrician to have one installed. When determining the current capacity of a circuit, remember to add all appliances connected to that circuit. Do not use an extension cord unless it meets all requirements as outlined for grounding, polarizing, and current capacity.
Warning: To prevent the unnecessary risk of fire, electrical shock, or personal injury, all wiring and grounding must be done properly. All wiring and grounding must be done in accordance with the National Electrical Code ANSI/NFPA, as well as local codes and ordinances. It is the personal responsibility and obligation of the processor owner to provide adequate electrical service for this processor.
Electrical Ground is Required
Your processor must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electrical shock by providing a path of least resistance for electrical current. The processor is equipped with a cord that has an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not, under any circumstances, modify the plug provided with the processor. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Do not plug in, operate, or test the processor until proper power and ground connections have been made. Consult with your electrician if you have any questions regarding your electrical system.
Battery Back-up for Power Failure
A specially designed battery power supply #4211 should be installed in the ATL-1500 for back-up in case of power failures. This battery will complete a running process by providing power to all components except the heater. (Sufficient residual heat will remain in the water bath to finish a running process.) The battery back-up is not intended for normal running of actual processes but only as a back-up in case of power failure. The battery is automatically recharged by the ATL-1500 during normal operation. The battery back-up is plugged into the special socket on the underside of the processor and then the unit is attached with six screws (screws and screwdriver are included).
3.5 Leveling the processor
In order to insure even processing of material in the ATL-1500 it is necessary for the machine to be level. To insure the processor is level perform the following steps:
- Turn the program selector knob to an E-6 program.
- Close all bottles lids and close drain valve. When the drain valve is pointing to the right it is closed, when pointing to the rear it is open.
- Close the top cover of the processor.
- Press the ON/OFF button to turn on the machine.
- Wait until the tempering bath of the processor is full (water filling sound will stop).
- Press the ON/OFF button to turn off the machine.
- Open the top cover of the processor.
- Check that the top of the water line is parallel with the leveling line inscribed in the water trough
- If the machine is not level place material under appropriate corners of the machine to level it.
3.6 Installation check list
- Processor is properly grounded and plugged into a correctly polarized electrical outlet.
- Water is turned on and checked for leaks at faucets and at water valves.
- Drains are properly attached and routed.
- Processor has been leveled.
- Water inlet temperature is correct.
- Level Line
If you have any questions, contact us utilizing one of the following methods:
Equipment or Processing Questions:
- Phone: Customer Service Department (734) 205-9421
e-mail: tech@jobo-usa.comRepair Questions:
- Phone: Repair Department (734) 205-9420
- e-mail: repair@jobo-usa.com
JOBO Contacts
- Telephone (734) 677-6989
- Fax: (734) 677-6963
- Postal address
- P.O. Box 3721, Ann Arbor, MI 48106
- Shipping Address
- 4401 Varsity Drive, Suite D, Ann Arbor, MI 48108
- Electronic mail
- Sales: sales@jobo-usa.com
- Equipment & Processing Questions: tech@jobo-usa.com
Repair Information: repair@jobo-usa.com- Shipping or Billing Questions: help@jobo-usa.com
Webmaster: webmaster@jobo-usa.com
Back to Top
Send mail to webmaster@jobo-usa.com with questions or comments about this web site. Copyright © 1997-2005 JOBO Fototechnic, Inc. All rights reserved. Information in this document is subject to change without notice. Other products and companies referred to herein are trademarks or registered trademarks of their respective companies or mark holders. Copyright to all of the photographs displayed on this site is owned by each of the photographers. You may not sell, publish, license or otherwise distribute any photographs without the written permission of the photographer.
This page last updated on 04/26/05